LAND ROVER ACCESSORY FITTING INSTRUCTIONS

VEHICLE :
PART NO :
KEYWORD :

LAND ROVER

RANGE ROVER SPORT (2005-2013)

DETACHABLE TOWBAR BRACKET

LR186641

FITTING INSTRUCTION

WARNING
  • Accessories that are not correctly installed can be dangerous. Read the instructions carefully before ordering and installing to determine if this accessory is suitable for your specific vehicle model. Always follow the instructions. If you are not sure, contact your nearest authorized retailer.
Accessory Part Number
Detachable Towbar Bracket LR186641

Detachable Towbar Bracket (Bill of Materials)

Bill of Materials Quantity
(A) Retention Bracket x1
(B) Fixing x2
(C1) Steel insert - LH x1
(C2) Steel insert - RH x1
(D) Spanner (14mm and 15mm diameter with length of 370mm) x1

Warnings / Cautions / Notes and Tooling

CAUTION
  • You must wear suitable personal protective gloves when tightening, taking care not to injure hands on sharp edges.
  • The detachable towbar bracket is designed to be used in conjunction with a fully functioning detachable towbar, the towbar must have been correctly inserted into the vehicle receiver socket. Damaged or inoperative towbars must be replaced prior to any towbar use.
Tooling
Screwdriver
Torque Wrench or Tool (D) supplied
Fitting Instruction
1
NOTE
  • This step is ONLY applicable to vehicles equipped with air suspension.

If your vehicle is equipped with air suspension. Press the up button to set the vehicle to the off-road position to aid access for installation of the towbar bracket.

2

Rotate X2 clips by 90 degrees and pull the cover towards you and down at the same time to remove the cover.

4

Inspection 1 of 2.

  1. Push on trigger pin to eject the locking pin.
  2. Measure how far the locking pin sticks out of the towbar.
  3. For an 'OK' system, the distance must be 18mm minimal. If 'NOT OK' replace the detachable towbar.
5

Inspection 2 of 2.

  • Inspect that the locking knob is approximately in line with the guide line as illustrated. If 'NOT OK' replace the detachable towbar.
6
CAUTION
  • The mating faces must be clean and free of any foreign material.

Clean highlighted areas.

7
CAUTION
  • This step MUST be completed to help installation.
NOTE
  • Make a note of which fixing was installed to which steel insert, as the same fixings must be installed to them later.

Hand tighten the fixings (B) into the steel inserts (C1) and (C2) (this will aid the installation later). Then remove the fixings from the steel inserts.

8

Install the threaded inserts (C1) and (C2).

  1. Using the image above, identify the RH and LH side threaded inserts.
  2. Install the threaded inserts as illustrated, making sure they are seated correctly from above as indicated by the arrows.
10

Install the retention bracket (A) from the rear of the towbar.

11
WARNING
  • Failure to tighten correctly may result in damage to the vehicle / components.
CAUTION
  • Remove gloves: hands and the special tool (D) must be clean with no grease or oil on them.
  • The spanner must be correctly seated on fixing head before tightening.
NOTE
  • This video is 'ONLY' to be followed if you do not have a 'Torque Wrench' available and only using the supplied tool (D) to tighten fixings.
  • Animation can be paused any time by simply clicking on the animation and then clicking again to play.

Scan the QR code or use the link https://animations.cloudproduct.info/bracket/ for a step by step fixings installation animation with tool (D). If you have a 'Torque Wrench' then that can be used instead of tool (D) and skip the animation and proceed from step 12.

  • (Step 1 of the animation) Hand tighten LH fixing. See step 12 in these instructions for further information if required.
  • (Step 2 of the animation) Hand tighten RH fixing. See step 13 in these instructions for further information if required.
  • (Step 3 of the animation) For LH fixing. Place only the thumb and index finger onto the end of tool (D) (not in the tool hole) and pinch tightly. Then place tool (D) onto the fixing and begin to tighten until fingers slip of the tool naturally. Then use tool (D) to tighten 90° (align 90° with bumper to aid in getting the correct angle). Then untighten fixing 90° before proceeding to the next step.
  • (Step 4 of the animation) For RH fixing. Place only the thumb and index finger onto the end of tool (D) (not in the tool hole) and pinch tightly. Then place tool (D) onto the fixing and begin to tighten until fingers slip of the tool naturally. Then use tool (D) to tighten 90° (align 90° with bumper to aid in getting the correct angle). Then untighten fixing 90° before proceeding to the next step.
  • (Step 5 of the animation) For LH fixing. Place only the thumb and index finger onto the end of tool (D) (not in the tool hole) and pinch tightly. Then place tool (D) onto the fixing and begin to tighten until fingers slip of the tool naturally. Then use tool (D) to tighten 60° (each face on the fixing is 60°. The graphic above will aid you in marking up the correct start and finish position of fixing. Then untighten 60° before proceeding to the next step.
  • (Step 6 of the animation) For RH fixing. Place only the thumb and index finger onto the end of tool (D) (not in the tool hole) and pinch tightly. Then place tool (D) onto the fixing and begin to tighten until fingers slip of the tool naturally. Then use tool (D) to tighten 60° (each face on the fixing is 60°. The graphic above will aid you in marking up the correct start and finish position of fixing. Then untighten 60° before proceeding to the next step.
  • (Step 7 of the animation) For LH fixing. Place only the thumb and index finger onto the end of tool (D) (not in the tool hole) and pinch tightly. Then place tool (D) onto the fixing and begin to tighten until fingers slip of the tool naturally. Then use tool (D) to do a final tighten of 60° (use the markings made in the previous steps to aid you in the correct torque).
  • (Step 8 of the animation) For RH fixing. Place only the thumb and index finger onto the end of tool (D) (not in the tool hole) and pinch tightly. Then place tool (D) onto the fixing and begin to tighten until fingers slip of the tool naturally. Then use tool (D) to do a final tighten of 60° (use the markings made in the previous steps to aid you in the correct torque).
  • Installation complete. The remaining steps are only for installation with a 'Torque Wrench' only.
12
CAUTION
  • Step 7 must be completed prior to this step as this will aid hand starting the thread.

Install the LH fixing first (B).

  1. Clamp the retention bracket (A) and threaded insert (C1) with finger and thumb.
  2. Thread fixing (B) by hand through the retention bracket into the LH steel insert until hand tight.
13
CAUTION
  • Step 7 must be completed prior to this step as this will aid hand starting the thread.

Install the RH fixing (B).

  1. Lift and hold the RH threaded insert (C2) slightly with one hand while threading fixing (B) by hand through the retention bracket into the RH steel insert.
  2. When fixing is partly tightened then lower the RH threaded insert back into position (make sure the inset is seated correctly, flush with the towbar bracket.
  3. Clamp the retention bracket (A) and threaded insert (C2) with finger and thumb.
  4. Continue to thread fixing by hand until hand tight.
14
WARNING
  • Failure to tighten correctly may result in damage to the vehicle / components.

Use a 'Torque Wrench' to tighten both LH and RH fixings. Torque: 100Nm

© Land Rover 2016