LAND ROVER ACCESSORY FITTING INSTRUCTIONS

VEHICLE :
PART NO :
KEYWORD :

LAND ROVER

DEFENDER

DEPLOYABLE SIDE STEPS - 110

VPLEP0394 / VPLEP0393 / VPLEP0422 / VPLEP0523 / VPLRP0486 / VPLET0339 / VPLEP0519 / VPLLE0054 / VPLLE0055 / FN106046 / LR112137

FITTING INSTRUCTION

WARNING
  • Accessories which are not correctly installed can be dangerous. Read the instructions carefully prior to ordering and installation to make sure this accessory is applicable to your variant of vehicle. Comply with instructions at all times. If in doubt, contact your nearest approved retailer.
Kits Required Part Number Superseded by
Deployable Side Step - Right Side VPLEP0393 VPLLE0054
Deployable Side Step - Left Side VPLEP0394 VPLLE0055
Undershields VPLEP0422
Deployable Side Step - Harness VPLEP0523
Running Board Control Module (RBM) VPLRP0486
Module Bracket VPLET0339
Deployable Side Steps Bracket (Not required if the vehicle already has a towbar installed) VPLEP0519
M6 Nut FN106046
Trim Clips (Ordered as required) LR112137

Deployable Side Steps (Bill of Materials)

Undershields (Bill of Materials)

Deployable Side Steps Harness (Bill of Materials)

NOTE
  • Not all clips may be used.

RBM

Module Bracket

Deployable Side Steps Bracket

NOTE
  • Additional part required 'ONLY' if 'Towing' is already installed to your vehicle.

M6 Nut

NOTE
  • If installing the deployable side steps 'WITH' a towbar already installed then only x2 M6 nuts must be ordered.
  • If installing the deployable side steps 'WITHOUT' a towbar installed then x4 M6 nuts must be ordered.

Trim Clips

NOTE
  • Trim clips - LR112137 must be ordered as required if they are damaged during removal of the exterior body trims. The maximum quantity that may be required is x30 for both sides of the vehicle.

Warnings / Cautions / Notes

WARNING
  • Make sure to wear suitable personal protective equipment when cutting / drilling parts.
CAUTION
  • Make sure the electrical wiring harness avoids any sharp edges when installed.
  • Do not loosen any fixings already installed on the deployable side steps prior to installation.
NOTE
  • Place the vehicle on a 4 post ramp before installation.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • Paid subscription to TOPIX required to view workshop manual links.
Fitting Instruction
1

Disconnect the 12V battery.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '414-00 12V System Disconnect and Connect'.
2

Remove the loadspace cover.

3

Fold down the 2nd row seats and remove both left and right 'Upper C-Pillar Trim Panels', 'Loadspace Treadplate' and 'Side Loadspace Trim Panels'.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-05 Interior Trim and Ornamentation'.
4

Remove the loadspace tool tray.

5
NOTE
  • This step 'ONLY' applies to vehicles installed with rear antenna module.

Remove x2 fixings to move aside antenna module on the inner back panel to gain access to the studs behind.

6
NOTE
  • This step 'ONLY' applies 7 seat vehicles.
  • Second row seats are not shown to provide clarity.

Remove x4 clips from carpet for access.

7
NOTE
  • Seats are not shown in this graphic to provide clarity.

Partially lift both left and right rear treadplates from its clips where arrowed. Do not remove the rear treadplates entirely.

8

Towbar

  1. If your vehicle already comes equipped with a 'Towbar' proceed to steps 9 to 13 then jump to step 19.
  2. If your vehicle does 'NOT' have a 'Towbar' then jump to step 14.
9
NOTE
  • Electrically Deployable module shown. NON - electrically deployable module differ in appearance but the essential information is always correct.

Disconnect connectors from the Towbar Control Module (TBM) . Then remove x2 fixings to remove the TBM.

10
NOTE
  • Electrically Deployable module shown. NON - electrically deployable module differ in appearance but the essential information is always correct.

Slide TBM into deployable side step bracket (I). Make sure the holes are aligned as illustrated.

11
NOTE
  • Electrically Deployable module shown. NON - electrically deployable module differ in appearance but the essential information is always correct.

Install TBM with deployable side step bracket (I) to the bracket studs and install with the x2 fixings removed in step 9. Then reconnect the connectors to the TBM.

  • Torque: 5Nm
12

Install RBM(A1) on top of the TBM to the deployable side step bracket (I) studs with x2 fixings (A5).

  • Torque: 5Nm
13

Connect the towbar harness to the RBM(A1).

  1. Locate the connector on the towbar harness as shown.
  2. Then use it to connect the towbar harness to the right most connection on the RBM. Then jump to step 16.
14

Install module bracket (J) to vehicle floor studs with x2 fixings (A5).

  • Torque: 10Nm
15

Install the RBM(A1) to the bracket studs and install with the x2 fixings (F).

  • Torque: 5Nm
16

Remove bottom back panel fixing.

17

Familiarize yourself with the harness (A7) before installation.

18

Install link lead (A7).

  1. Connect connector (AB) to the vehicle main body harness.
  2. Connect connector (AC) to the RBM.
  3. Connect ground lead (AA) to the back panel stud and install the back panel fixing removed in step 16 to fasten the ground lead (AA) in place. Torque 10Nm
19

Familiarize yourself with the harness (A2) before installation.

20
NOTE
  • Clip is already attached to the harness.

Install harness (A2) with x1 clip 'white arrow' and x5 cable ties (A10) 'Black arrows' as illustrated.

21
NOTE
  • This step 'ONLY' applies to vehicles installed with rear antenna module.

Install x2 fixings to move back the antenna module on the inner back panel.

22
NOTE
  • This step is only for vehicles 'WITH' active suspension.
  • Seats are not shown in this graphic to provide clarity.
  • Clips are already attached to the harness.

Continue to fasten harness (A2) with x2 clips 'white arrows'. Then fasten (AE) side of harness (A2) with x7 cable ties (A10) 'black arrows' as illustrated.

23
NOTE
  • This step is only for vehicles 'WITHOUT' active suspension.
  • Seats are not shown in this graphic to provide clarity.
  • Clips are already attached to the harness.

Continue to fasten harness (A2) with x2 clips 'white arrows'. Then fasten (AE) side of harness (A2) with x5 cable ties (A10) 'black arrows' as illustrated. Then use x2 clips (A11) to fasten the (A2) harness to the vehicle body.

24
NOTE
  • Seats are not shown in this graphic to provide clarity.

Lift up carpet to gain access to grommet.

  1. Remove the carpet retaining clip from the area of carpet under the second row seats. Move the carpet aside to gain access to the core harness conduit and the grommet.
  2. Remove grommet.
25
NOTE
  • Seats are not shown in this graphic to provide clarity.

Feed harness (A2) end connector (AF) through hole and fasten with grommet (AE) as illustrated. This will leave connector (AF) poking out from underneath the vehicle.

26
NOTE
  • Seats are not shown in this graphic to provide clarity.

Install carpet back to its original position.

27
NOTE
  • Clips are already attached to the harness.
  • Seats are not shown in this graphic to provide clarity.

Fasten (AG) side of harness (A2) with x3 clips 'white arrows' and x4 cable ties (A10) 'black arrows' as illustrated in the loadspace.

28
NOTE
  • This step is only for vehicles 'WITH' active suspension.
  • Seats are not shown in this graphic to provide clarity.

Continue to fasten (AG) side of harness (A2) with x6 cable ties (A10) as illustrated.

29
NOTE
  • This step is only for vehicles 'WITHOUT' active suspension.
  • Seats are not shown in this graphic to provide clarity.

Continue to fasten (AG) side of harness (A2) with x4 cable ties (A10) as illustrated. Then use x2 clips (A11) to fasten the (A2) harness to the vehicle body.

30
NOTE
  • Seats are not shown in this graphic to provide clarity.

Lift up carpet to gain access to grommet.

  1. Remove the carpet retaining clip from the area of carpet under the second row seats. Move the carpet aside to gain access to the core harness conduit and the grommet.
  2. Remove the grommet.
31
NOTE
  • Seats are not shown in this graphic to provide clarity.

Feed harness (A2) end connector (AH) through hole and fasten with grommet (AG) as illustrated. This will leave connector (AH) poking out from underneath the vehicle.

32
NOTE
  • Seats are not shown in this graphic to provide clarity.

Install carpet back to its original position.

33

Locate the junction box cover in the rear right of the vehicle.

  1. Remove the junction box cover.
  2. Locate fuse location F39 on the junction box and install fuse (A6).
  3. Install junction box cover.
34
CAUTION
  • Make sure to use the front and rear subframe jacking points.
NOTE
  • Make sure the ramp legs are positioned so they do not obstruct the deployable side step installation locations.

Raise and support the vehicle on a suitable 4 post lift. The front and rear subframe jacking points must be used. Do not use the sill jacking points.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '100-02 Jacking and Lifting'.
35
CAUTION
  • Make sure that the x4 clips remain on the front fender moulding when removed. Replace clips if they are damaged.
NOTE
  • Remove the front mudflaps if installed to the vehicle.

Remove front fender mountings on both sides of the vehicle.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-08 Exterior Trim and Ornamentation'.
36
CAUTION
  • Replace clips if damaged.

Remove rocker panel on both sides of the vehicle.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-08 Exterior Trim and Ornamentation'.
37

Remove transmission and side undershields.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-02 Front End Body Panels'.
38

Modify the left side rocker panel.

  1. Identify the cut guide lines. Paint over the cut guide lines to make the cut guide lines clearer.
  2. Drill holes at the illustrated locations.
  3. Use suitable tooling to cut the illustrated sections from the left Side Rocker panel. Discard the removed sections.
39

Modify the right side rocker panel.

  1. Identify the cut guide lines. Paint over the cut guide lines to make the cut guide lines clearer.
  2. Drill holes at the illustrated locations.
  3. Use suitable tooling to cut the illustrated sections from the right Side Rocker panel. Discard the removed sections.
40
NOTE
  • Left side undershield shown, right side similar. Undershield illustrated in correct installation position on vehicle and viewed from above.

Complete the following modifications to the left and right side undershield.

  1. Identify the cut guide line on the undershield as illustrated. Paint over it to make it clearer.
  2. Use suitable tooling to cut the illustrated sections from the undershield. Discard the removed section.
41
NOTE
  • Left side undershield shown, right side similar. Undershield illustrated in correct installation position on vehicle and viewed from above.
  • When viewed from above, the part (B1) and (B2) is located above the side undershield.

Locate part (B1) against the modified left side undershield as illustrated and part (B2) against the modified right side undershield. The Inset illustration shows view from below and shows how part (B1) is located above the undershield and the final location of fixings.

  1. Use the guide holes provided on the part (B1) and (B2) to carefully mark the undershields.
  2. Remove the part (B1) and (B2).
42
NOTE
  • Left side undershield shown. Undershield illustrated in correct installation position on vehicle and viewed from above. Inset shows view from below.

Locate part (B1) against the undershield as illustrated. Inset illustration shows view from below and shows how part (B1) is located above the undershield and the final location of fixings.

  1. Use the guide holes provided on the part (B1) to carefully mark the undershield.
  2. Remove the part (B1).
43
NOTE
  • Left side undershield shown, right side similar. Undershield illustrated in correct installation position on vehicle and viewed from above.

Drill holes at the marked locations on both left and right modified undershields using a 5mm drill bit.

44
NOTE
  • Left side undershield shown, right side similar. Undershield illustrated in correct installation position on vehicle and viewed from above.
  • When viewed from above, the part (B1) and (B2) is located above the side undershield.

Using the x12 rivets (B10) and the x12 washers (B9) to install part(B1) to the left modified side undershield. Repeat step for the reft modified side undershield using part (B2).

45
CAUTION
  • The foil heatshield is riveted to the core material transmission undershield. The rivets must be drilled out.

Cut the removed transmission undershield.

  1. Identify the cut guide lines on the undershield as illustrated. Paint over the cut guide lines to make the cut guide lines clearer.
  2. Use suitable tooling to cut the illustrated sections from the undershield. Discard the removed sections.
46
WARNING
  • Make sure to wear suitable personal protective equipment.
NOTE
  • Drill out the rivet in the foil heatshield.

Offer up the transmission undershield extension parts (B3) and (B4) against the transmission undershield as illustrated.

  1. Use the guide holes provided on the transmission undershield extension parts to mark the undershield.
  2. Remove both transmission undershield extension parts and drill holes at the marked locations on the transmission undershield using a 5mm drill bit.
47

Using the x12 rivets (B10) and the x12 washers (B9), install both transmission undershield extension parts to the modified transmission undershield as illustrated.

  • The foil heatshield is installed again using the deployable side step plastic undershield rivet.
48
CAUTION
  • Diesel vehicles 'ONLY'.

Remove and discard the transmission support bar fixing bolt, as illustrated, on both sides of the vehicle.

49
CAUTION
  • Do not remove the deployable side step boards from the brackets.
  • Do not remove the calibration bar on the deployable side step.
NOTE
  • This step requires the aid of another technician.

Install the deployable side step (A) using x4 fixings (B) on both sides of the vehicle, but do not fully tighten fixings.

50
CAUTION
  • Diesel vehicles 'ONLY'.

Install, but do not fully tighten fixing (C) on both sides of the vehicle.

51
CAUTION
  • Non-diesel vehicles 'ONLY'.

Install spacer (F) and install, but do not fully tighten fixing (C) on both sides of the vehicle.

52
NOTE
  • Complete step on left side of vehicle 'ONLY'.

Install x2 nut plates (D) as illustrated.

53

Install, but do not fully tighten the fixings (C) and washers (E) on both sides of the vehicle.

54
NOTE
  • Complete step on right side of vehicle 'ONLY'.

Install, but do not fully tighten the fixing (G).

55

Fully tighten fixings (B) in the sequence shown on both sides of the vehicle. Torque: 29Nm

56
NOTE
  • Complete step on left side of vehicle 'ONLY'.

Fully tighten fixings (C). Torque: 29Nm

57

Fully tighten fixings (C) on both sides of the vehicle. Torque: 29Nm

58
NOTE
  • Complete step on right side of vehicle 'ONLY'.

Fully tighten fixing (G). Torque: 65Nm

59

Remove the 2 fixings and the geometry bar on both side steps.

60

Use the arrowed clip and the arrowed retaining clip (A9) to fasten the wiring harness (A2) to the right side of the vehicle and the body harness as illustrated.

61

Use the arrowed clip and the arrowed retaining clip (A8) to fasten the wiring harness (A2) to the left side of the vehicle and the body harness as illustrated.

62

Familiarize yourself with harness (A3) and (A4) before installation.

  • The harness (A3) is installed to the left side of the vehicle has a yellow color tape on it.
  • The harness (A4) is installed to the right side of the vehicle has a blue color tape on it.
63
NOTE
  • Make sure that the correct link lead is installed to each side of the vehicle. The link leads are color coded.

For the left side of the vehicleConnect the electrical wiring harness (A3) to the wiring harness (A2) with connector (AF) and to the deployable side step motor with connector (AI).

64
NOTE
  • Make sure that the correct link lead is installed to each side of the vehicle. The link leads are color coded.

Connect the electrical wiring harness (A4) to the wiring harness (A2) with connector (AH) and to the deployable side step motor with connector (AJ).

65

Lower vehicle on ramp.

66

Connect the 12V battery.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '414-00 12V System Disconnect and Connect'.
67
NOTE
  • Make sure step 1 is successfully completed before proceeding to step 2.

Use the JLR approved diagnostic equipment to navigate to 'Diagnostics' section and follow the steps below.

  1. Within Vehicle Applications – Click ‘RUN’ for ‘Add/Remove Deployable Side Steps’, then select ADD.
  2. Within Module Programing – Click ‘RUN’ for ‘RBM - Software - Replace Module’.
  3. To enable the changes on the vehicle
    Ignition off
    Close all doors
    Lock the vehicle
    Wait 5 minutes
    To confirm changes
    Unlock the vehicle
    Reset Infotainment Screen (Refer to 'Touchscreen' settings in Owners handbook for detailed procedure.)
    Confirm 'Side - Step' tile is present on the Touchscreen
68

Fully deploy the deployable side steps.

  1. Make sure the deployable side steps are operating correctly when opening and closing the doors on both sides of the vehicle.
69
CAUTION
  • Make sure the vehicle ignition is off.
  • Disconnect the startup battery terminal before disconnecting the harness from the motor. Complete task while the steps are still in the fully deployed position.

Fully disconnect and remove the electrical wiring harness (A3) and (A4) as this will now be installed to the undershields.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '414-00 12V System Disconnect and Connect'.
70

Raise vehicle on ramp.

71
NOTE
  • Make sure that the correct link lead is installed.

Install the electrical wiring harness (A3) by clamping it to the left side undershield as illustrated. Repeat step for the right side undershield using the electrical wiring harness (A4).

72
CAUTION
  • Make sure the harness is connected to the motor to avoid the connector and / or harness being damaged.
NOTE
  • This step requires the aid of another technician.

Install the modified left undershield as illustrated and connect the electrical wiring harness (A3).

  1. Connect the electrical wiring harness (A3) to the wiring harness (A2) and the deployable side step motor.
  2. Use clip (A9) to fasten the harness (A3) to the deployable side step motor cable.
  3. Install the modified left undershield. Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-02 Front End Body Panels'.
73
CAUTION
  • Make sure the harness is connected to the motor to avoid the connector and / or harness being damaged.
NOTE
  • This step requires the aid of another technician.

Install the modified right undershield as illustrated and connect the electrical wiring harness (A4).

  1. Connect the electrical wiring harness (A4) to the wiring harness (A2) and the deployable side step motor.
  2. Use clip (A9) to fasten the harness (A4) to the deployable side step motor cable.
  3. Install the modified right undershield. Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-02 Front End Body Panels'.
  4. Install the Transmission Undershield. Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-02 Front End Body Panels'.
74
NOTE
  • Make sure side steps are deployed before you can install fixings (B6).

Install x7 fixings (B6).

75

Install the rocker panel on both sides of the vehicle.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-08 Exterior Trim and Ornamentation'.
76

Install front fender mountings on both sides of the vehicle.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-08 Exterior Trim and Ornamentation'.
77

Lower vehicle on ramp.

78
NOTE
  • Seats are not shown to provide clarity.

Push down both left and right rear treadplates to clip back to its original position.

79
NOTE
  • This step 'ONLY' applies 7 seat vehicles.
  • Second row seats are not shown to provide clarity.

Install x4 clips to carpet.

80

Install the loadspace tool tray.

81

Install both left and right 'Side Loadspace Trim Panels', 'Upper C-Pillar Trim Panels' and the 'Loadspace Treadplate'.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '501-05 Interior Trim and Ornamentation'.
82

Install the loadspace cover.

83

Connect the 12V battery. Make sure the deployable side steps are operating correctly and are activated for the customer handover.

  • Log into TOPIX and enter your 17 character 'Vehicle Identification Number' and navigate to 'Workshop Manual' section '414-00 12V System Disconnect and Connect'.
© Land Rover 2016