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Disconnect the 12V battery.
Remove the loadspace cover.
Fold down the 2nd row seats and remove both left and right 'Upper C-Pillar Trim Panels', 'Loadspace Treadplate' and 'Side Loadspace Trim Panels'.
Remove the loadspace tool tray.
Remove x2 fixings to move aside antenna module on the inner back panel to gain access to the studs behind.
Remove x4 clips from carpet for access.
Partially lift both left and right rear treadplates from its clips where arrowed. Do not remove the rear treadplates entirely.
Towbar
Disconnect connectors from the Towbar Control Module (TBM) . Then remove x2 fixings to remove the TBM.
Slide TBM into deployable side step bracket (I). Make sure the holes are aligned as illustrated.
Install TBM with deployable side step bracket (I) to the bracket studs and install with the x2 fixings removed in step 9. Then reconnect the connectors to the TBM.
Install RBM(A1) on top of the TBM to the deployable side step bracket (I) studs with x2 fixings (A5).
Connect the towbar harness to the RBM(A1).
Install module bracket (J) to vehicle floor studs with x2 fixings (A5).
Install the RBM(A1) to the bracket studs and install with the x2 fixings (F).
Remove bottom back panel fixing.
Familiarize yourself with the harness (A7) before installation.
Install link lead (A7).
Familiarize yourself with the harness (A2) before installation.
Install harness (A2) with x1 clip 'white arrow' and x5 cable ties (A10) 'Black arrows' as illustrated.
Install x2 fixings to move back the antenna module on the inner back panel.
Continue to fasten harness (A2) with x2 clips 'white arrows'. Then fasten (AE) side of harness (A2) with x7 cable ties (A10) 'black arrows' as illustrated.
Continue to fasten harness (A2) with x2 clips 'white arrows'. Then fasten (AE) side of harness (A2) with x5 cable ties (A10) 'black arrows' as illustrated. Then use x2 clips (A11) to fasten the (A2) harness to the vehicle body.
Lift up carpet to gain access to grommet.
Feed harness (A2) end connector (AF) through hole and fasten with grommet (AE) as illustrated. This will leave connector (AF) poking out from underneath the vehicle.
Install carpet back to its original position.
Fasten (AG) side of harness (A2) with x3 clips 'white arrows' and x4 cable ties (A10) 'black arrows' as illustrated in the loadspace.
Continue to fasten (AG) side of harness (A2) with x6 cable ties (A10) as illustrated.
Continue to fasten (AG) side of harness (A2) with x4 cable ties (A10) as illustrated. Then use x2 clips (A11) to fasten the (A2) harness to the vehicle body.
Feed harness (A2) end connector (AH) through hole and fasten with grommet (AG) as illustrated. This will leave connector (AH) poking out from underneath the vehicle.
Locate the junction box cover in the rear right of the vehicle.
Raise and support the vehicle on a suitable 4 post lift. The front and rear subframe jacking points must be used. Do not use the sill jacking points.
Remove front fender mountings on both sides of the vehicle.
Remove rocker panel on both sides of the vehicle.
Remove transmission and side undershields.
Modify the left side rocker panel.
Modify the right side rocker panel.
Complete the following modifications to the left and right side undershield.
Locate part (B1) against the modified left side undershield as illustrated and part (B2) against the modified right side undershield. The Inset illustration shows view from below and shows how part (B1) is located above the undershield and the final location of fixings.
Locate part (B1) against the undershield as illustrated. Inset illustration shows view from below and shows how part (B1) is located above the undershield and the final location of fixings.
Drill holes at the marked locations on both left and right modified undershields using a 5mm drill bit.
Using the x12 rivets (B10) and the x12 washers (B9) to install part(B1) to the left modified side undershield. Repeat step for the reft modified side undershield using part (B2).
Cut the removed transmission undershield.
Offer up the transmission undershield extension parts (B3) and (B4) against the transmission undershield as illustrated.
Using the x12 rivets (B10) and the x12 washers (B9), install both transmission undershield extension parts to the modified transmission undershield as illustrated.
Remove and discard the transmission support bar fixing bolt, as illustrated, on both sides of the vehicle.
Install the deployable side step (A) using x4 fixings (B) on both sides of the vehicle, but do not fully tighten fixings.
Install, but do not fully tighten fixing (C) on both sides of the vehicle.
Install spacer (F) and install, but do not fully tighten fixing (C) on both sides of the vehicle.
Install x2 nut plates (D) as illustrated.
Install, but do not fully tighten the fixings (C) and washers (E) on both sides of the vehicle.
Install, but do not fully tighten the fixing (G).
Fully tighten fixings (B) in the sequence shown on both sides of the vehicle. Torque: 29Nm
Fully tighten fixings (C). Torque: 29Nm
Fully tighten fixings (C) on both sides of the vehicle. Torque: 29Nm
Fully tighten fixing (G). Torque: 65Nm
Remove the 2 fixings and the geometry bar on both side steps.
Use the arrowed clip and the arrowed retaining clip (A9) to fasten the wiring harness (A2) to the right side of the vehicle and the body harness as illustrated.
Use the arrowed clip and the arrowed retaining clip (A8) to fasten the wiring harness (A2) to the left side of the vehicle and the body harness as illustrated.
Familiarize yourself with harness (A3) and (A4) before installation.
For the left side of the vehicleConnect the electrical wiring harness (A3) to the wiring harness (A2) with connector (AF) and to the deployable side step motor with connector (AI).
Connect the electrical wiring harness (A4) to the wiring harness (A2) with connector (AH) and to the deployable side step motor with connector (AJ).
Lower vehicle on ramp.
Connect the 12V battery.
Use the JLR approved diagnostic equipment to navigate to 'Diagnostics' section and follow the steps below.
Fully deploy the deployable side steps.
Fully disconnect and remove the electrical wiring harness (A3) and (A4) as this will now be installed to the undershields.
Raise vehicle on ramp.
Install the electrical wiring harness (A3) by clamping it to the left side undershield as illustrated. Repeat step for the right side undershield using the electrical wiring harness (A4).
Install the modified left undershield as illustrated and connect the electrical wiring harness (A3).
Install the modified right undershield as illustrated and connect the electrical wiring harness (A4).
Install x7 fixings (B6).
Install the rocker panel on both sides of the vehicle.
Install front fender mountings on both sides of the vehicle.
Push down both left and right rear treadplates to clip back to its original position.
Install x4 clips to carpet.
Install the loadspace tool tray.
Install both left and right 'Side Loadspace Trim Panels', 'Upper C-Pillar Trim Panels' and the 'Loadspace Treadplate'.
Install the loadspace cover.
Connect the 12V battery. Make sure the deployable side steps are operating correctly and are activated for the customer handover.