LAND ROVER ACCESSORY FITTING INSTRUCTIONS

VEHICLE :
PART NO :
KEYWORD :

LAND ROVER

DEFENDER

TOWING SYSTEMS - 90 / 110

VPLET0270 / VPLET0271 / VPLET0329 / VPLET0330 / VPLET0272 / VPLET0273 / VPLET0274 / VPLET0275 / VPLET0276 / LR133726 / LR007225 / VPLET0278 / LR137796 / LR146872 / LR081321 / LR131553 / LR131554 / LR131555 / LR140125 / LR135963 / LR134836 / LR146117 / LR153311 / LR156942 / LR153310 / LR156941 / LR134833 / LR146119 / VPLEY0116 / VPLEY0117 / LR140124 / LR135961 / LR134829 / LR146120 / VPLEY0115 / VPLEY0118

FITTING INSTRUCTION

WARNING
  • Accessories which are not correctly installed can be dangerous. Read the instructions carefully prior to installation. Comply with instructions at all times. If in doubt, contact your nearest approved retailer.
  • Inspect the vehicle handbook for model specific trailer mass and nose load limits.
NOTE
  • This procedure contains some variation in the illustrations depending on the vehicle and towbar specification, but the essential information is always correct.
  • Towbar kits below are good for both Defender 90 and 110 wheelbase vehicles.

Electrically Deployable Towbar

CAUTION
  • Under no circumstances is the motor to be removed from the towbar armature when being replaced. The complete armature assembly needs to be returned otherwise any claim will be rejected.
NOTE
  • The starlight chrome satin tow eye cover (LR140125), primed condition tow eye cover (LR135963), Shadow Atlas tow eye cover (LR153311) or Noble Chrome tow eye cover (LR156942) is not included in the electrically deployable towbar kits. The part must be ordered separately if required.
  • VPLET0270 and VPLET0271 are superseded by VPLET0329 and VPLET0330.
  • VPLET0270 and VPLET0329 (coil suspension) / VPLET0271 and VPLET0330 (air suspension).
Description Specifications
Type Coil: 6354, Air: 5802
D-value Coil / Air: 16.9 kN
Vertical coupling load Coil / Air: 350kg
Coupling class Coil / Air: A50-X
Manufacturer Brink Towing Systems B.V.
Model application Defender
EC-type approval number towbar: Coil E11*55R01/07*11284*01
EC-type approval number towbar: Air E11*55R01/07*11283*01
Maximum trailer weight Coil / Air: 3500kg

Detachable Towbar

NOTE
  • The starlight chrome satin tow eye cover (LR140125), primed condition tow eye cover (LR135963), Shadow Atlas tow eye cover (LR153311) or Noble Chrome tow eye cover (LR156942) is not included in the detachable towbar Kit. The part must be ordered separately if required.
Description Specifications
Type 323-162
D-value 16.6 kN
Vertical coupling load 200kg
Coupling class A50-X
Manufacturer Westfalia-Automotive GmbH
Model application Defender
EC-type approval number towbar E13*55R01/07*4605*00
Maximum trailer weight 3500kg

NAS Towbar

NOTE
  • The starlight chrome satin tow eye cover (LR140124), primed condition tow eye cover (LR135961), Shadow Atlas tow eye cover (LR153310) or Noble Chrome tow eye cover (LR156941) is not included in the NAS towbar Kit. The part must be ordered separately if required.
Description Specifications
Type N/A
Vertical coupling load 350kg
Coupling class N/A
Manufacturer Westfalia-Automotive GmbH
Model application Defender
EC-type approval number towbar N/A
Maximum trailer weight 3720kg

Australian Towbar

NOTE
  • The starlight chrome satin tow eye cover (LR140124), primed condition tow eye cover (LR135961), Shadow Atlas tow eye cover (LR153310) or Noble Chrome tow eye cover (LR156941) is not included in the Australian towbar Kit. The part must be ordered separately if required.
Description Specifications
Type N/A
Vertical coupling load 350kg
Coupling class N/A
Manufacturer Westfalia-Automotive GmbH
Model application Defender
EC-type approval number towbar N/A
Maximum trailer weight 3500kg

Multiheight Drop Plate Towbar

NOTE
  • The starlight chrome satin tow eye cover (LR140124), primed condition tow eye cover (LR135961), Shadow Atlas tow eye cover (LR153310) or Noble Chrome tow eye cover (LR156941) is not included in the multiheight drop plate towbar Kits. The part must be ordered separately if required.
  • VPLET0275 (coil suspension) / VPLET0276 (air suspension).
Description Specifications
Type 323-167
D-value 16.8 kN
Vertical coupling load 350kg
Coupling class A50-X
Manufacturer Westfalia-Automotive GmbH
Model application Defender
EC-type approval number towbar: Coil E13*55R01/07*4606*00
EC-type approval number towbar: Air E13*55R01/07*4607*00
Maximum trailer weight Coil / Air: 3500kg
Fitting Instruction
1

Fold down the second row seats.

2

Disconnect the 12V battery.

  • For additional information, please refer to the official Workshop Manual. Startup Battery Disconnect and Connect (414-00 Battery and Charging System - General Information)
3

Remove loadspace cover.

4

Remove x2 fixings and pull loadspace treadplate away from its x4 clips underneath to remove the treadplate.

5

Remove the tool tray. If you can't remove this because it is pinned down by the edges of the side loadspace trim panels then proceed to next step.

6
NOTE
  • This step is 'NOT' required if you have already removed the tool tray and you are only installing non-deployable towbars. Then jump to step 8.
  • If your variant of vehicle has the tool tray pinned down by the edges of the side loadspace trim panels, and/or if you are installing the Deployable Towbars (VPLET0336 or VPLET0337). Then proceed with the step.
  • If you are doing this step for the purpose of removing the tool tray then repeat steps on both sides of the vehicle. If you are doing this step for the sole purpose of just installing the Deployable Towbar (VPLET0336 or VPLET0337), then this will only need to be completed on the left side of the vehicle.

Remove certain side loadspace trim to remove tool tray or to aid in the installation of the Deployable Towbar.

  1. Remove loadspace lower side trim by removing x2 D-loops and x2 clips.
  2. Remove tailgate latch cover then remove x2 fixings underneath cover.
  3. Remove x2 fixings to remove the tailgate sticker.
  4. Deploy the coat hanger to reveal fixing. Then remove fixing.
7
NOTE
  • This step applies 'ONLY' if you are installing the electrically deployable towbar and the part arrowed on the illustration below is showing a blank area with no switches installed. If any switches are already installed in this area proceed to next step.

Remove the remaining left side loadspace trim panel fixings and completely remove.

  • Defender 110 (7 Seat) - For additional information, please refer to the official Workshop Manual. Left Loadspace Trim Panel - [+] 7 Seat Configuration, 110 (501-05 Interior Trim and Ornamentation)
  • Defender 110 (5 seat) - For additional information, please refer to the official Workshop Manual. Left Loadspace Trim Panel - 110, Vehicles With: 5 Seats (501-05 Interior Trim and Ornamentation)
  • Defender 90 - For additional information, please refer to the official Workshop Manual. Left Loadspace Trim Panel - 90 (501-05 Interior Trim and Ornamentation)
8
NOTE
  • Complete step 'ONLY' for mild hybrid electric vehicle vehicles.

Remove the section of air ducting as illustrated to allow access.

9
NOTE
  • This step 'ONLY' applies to vehicles installed with rear antenna module.

Remove x2 fixings to move aside antenna module to gain access to the back panel studs behind.

10

Raise vehicle on ramp.

11
NOTE
  • This step requires the aid of another technician.
  • Make sure to retain all fixings.

Remove the rear bumper.

  • For additional information, please refer to the official Workshop Manual. Rear Bumper (501-19 Bumpers)
12
NOTE
  • Step can only be completed when the bumper has been removed from the vehicle.

Remove and retain x3 trim screws to remove the rear valance from the rear bumper.

13

Lower vehicle on ramp to gain access to the loadspace.

14

If the vehicle has a Ceres silver bumper then the primed towing tow eye cover (LR135961/LR135963) will need to be painted Ceres silver. If the bumper has a starlight chrome bumper then the starlight chrome tow eye cover (LR140124/LR140125) does not require painting.

  1. The tow eye cover (LR135961/LR135963) is supplied with only primer applied.
15

Remove and discard the grommet in the back panel.

16
NOTE
  • Harness (LR137796) for electrically deployable towbar 'ONLY'.

Install the towbar electrical harness (G). Note the numbering of connectors for steps below.

17
NOTE
  • Harness (LR146117), (LR134836), (LR146120) or (LR146119) used for all towbar types except for electrically deployable towbar.

Install the towbar electrical harness (G). Note the numbering of connectors for steps below.

18
NOTE
  • The module will not be installed at this stage.

Place the module into the loadspace but do not secure. Connect the connectors as required for the towbar.

  • For electrically deployable towbar, connect the connectors labelled 3, 4, 5 and 6.
  • For all towbar types except for electrically deployable towbar, connect the connectors labelled 3 and 4.
19

Feed the electrical harness (G) through the hole in the back panel as illustrated and secure the harness grommet.

20
NOTE
  • The towbar harness connectors will already be connected to the module. Harness hidden in illustration to provide extra clarity.

Install the towbar control module (E) and the speaker (D) to the vehicle bracket using the nuts (F).

  • Torque: 5Nm
21

Secure the towbar electrical harness to the vehicle body with the clips as illustrated.

  • If foil insulation is located over the vehicle body then remove it before installing the harness clip.
22
NOTE
  • For mild hybrid electric vehicle vehicles the air ducting will need to be removed to allow connector 2 to be installed.
  • The harness will need to route around the air cooling pipes when installed to plug-in hybrid electric vehicle vehicles.

Connect the harness connector (2) and the ground point (7) as illustrated.

23
NOTE
  • This step 'ONLY' applies to vehicles installed with rear antenna module.

Install the antenna module back to its original position with x2 fixings.

  • Torque: 10Nm
24
NOTE
  • Complete step 'ONLY' for mild hybrid electric vehicle vehicles.

Install the section of air ducting as illustrated.

25
CAUTION
  • Avoid trapping the harness and route the harness away from any sharp objects.
NOTE
  • Complete step 'ONLY' if installing the electrically deployable towbar to a petrol or diesel variant vehicle.
  • Loadspace side trim hidden in illustration to provide extra clarity.

Route the electrical harness (G) as illustrated. Secure the electrical harness to the vehicle body with the clip and cable ties.

  • Move the loadspace side trim aside as required to allow access.
26
CAUTION
  • Avoid trapping the harness and route the harness away from any sharp objects.
NOTE
  • Complete step 'ONLY' if installing the electrically deployable towbar to a mild hybrid electric vehicle variant vehicle.
  • Loadspace side trim hidden in illustration to provide extra clarity.

For mild hybrid electric vehicle vehicles only, route the electrical harness (G) as illustrated. Secure the electrical harness to the air ducting with the clip and cable ties.

  • Move the loadspace side trim aside as required to allow access.
27
CAUTION
  • Avoid trapping the harness and route the harness away from any sharp objects.
NOTE
  • Complete step 'ONLY' if installing the electrically deployable towbar to a plug-in hybrid electric vehicle variant vehicle.
  • Loadspace side trim hidden in illustration to provide extra clarity.

For plug-in hybrid electric vehicle variant vehicles only, route the electrical harness (G) as illustrated. Secure the electrical harness to the cooling pipes as illustrated with x3 clips (L).

  • Move the loadspace side trim aside as required to allow access.
28
NOTE
  • Complete step 'ONLY' if installing the electrically deployable towbar.
  • Loadspace side trim hidden in illustration to provide extra clarity.

Connect the switch (H) to the connector (1) on the towbar harness (G).

  • Move the loadspace side trim aside as required to allow access.
29

Raise vehicle on ramp.

30
WARNING
  • Observe due care when working near a hot exhaust system.Make sure the exhaust system is supported at all times.

For the following exhaust steps use this key for your specific vehicle.

  1. Petrol vehicles.
  2. Diesel Euro 6 vehicles.
  3. Diesel Euro 5 vehicles.
31

Drop the rear section of the exhaust sufficiently to allow access for removal of bolts later in step 44.

  • Remove the 4x bolts. There are x2 bolts on each side of the exhaust.
32

Drop the rear section of the exhaust sufficiently to allow access for removal of bolts later in step 44.

  • Remove x4 bolts.
33

Drop the rear section of the exhaust sufficiently to allow access for removal of bolts later in step 44.

  • Remove x2 bolts.
34

Drop the rear section of the exhaust sufficiently to allow access for removal of bolts later in step 44.

  1. Remove x4 bolts.
  2. Loosen the exhaust clamp.
  3. Drop the rear section of the exhaust.
35

Drop the rear section of the exhaust sufficiently to allow access for removal of bolts later in step 44.

  1. Loosen the exhaust clamp.
  2. Drop the rear section of the exhaust.
36

Disconnect exhaust heatshield from diesel exhaust fluid tank.

  1. Remove x2 bolts.
  2. Remove x2 covers from diesel exhaust fluid tank.
37

Remove diesel exhaust fluid tank heatshield cover.

  1. Release edge clip.
  2. Remove x4 bolts.
  3. Remove heatshield.
38
CAUTION
  • If the diesel exhaust fluid tank is full then it will need to be partially drained to allow the tank to be dropped.
  • Be prepared to collect escaping fluid.

Release the x2 pipes as illustrated. These are located on the right side of the diesel exhaust fluid tank behind the wheel.

39

Release electrical harness and diesel exhaust fluid tank injector hose.

  1. Release x3 electrical harness clips.
  2. Disconnect x3 electrical connectors.
  3. Release x3 diesel exhaust fluid tank injector hose clips. This is only to allow slack when you drop the diesel exhaust fluid tank in the next step.
40
WARNING
  • Make sure the diesel exhaust fluid injector pipe clears the bracket before lowering the diesel exhaust fluid tank.

Release and lower diesel exhaust fluid tank.

  1. Move the diesel exhaust fluid injector pipe hose clear from bracket.
  2. Remove x4 bolts and lower diesel exhaust fluid tank using a transmission support. Diesel exhaust fluid tank to be lowered only enough to gain sufficient access to remove (S4) fixings in step 44.
41

Remove x4 bolts and remove heatshield.

42

Remove x6 bolts and remove heatshield.

43

Remove and retain the recovery plates (S1) and (S2) and the x8 bolts (S3).

44

Remove and retain the x6 bolts (S4). There are x3 bolts on each side of the bumper armature.

45
NOTE
  • This step requires the aid of another technician.

Remove and retain the x8 bolts (S5) and remove the rear bumper armature.

46
CAUTION
  • Take care to avoid damaging the towing harness connectors as the towbar is installed.
NOTE
  • This step requires the aid of another technician.
  • Install, but do not fully tighten the bolts (S5).

Install the towbar (B) to the vehicle and secure with the x8 bolts (S5), as illustrated.

  • Install, but do not fully tighten the bolts (S5).
47
NOTE
  • Install, but do not fully tighten the bolts (C) and (S4).

Install the x2 bolts (C) and the x6 bolts (S4) as illustrated. There are x4 bolts on each side of the towbar armature.

  • Install, but do not fully tighten the bolts (S5)
48

Tighten the x8 bolts (S5), the x2 bolts (C) and the x6 bolts (S4).

  • (S5) Torque: 115Nm +120°
  • (S4) Torque: 140Nm +300°
  • (C) Torque: 115Nm +120°
49

Install the recovery plates (S1) and (S2) to the towbar using the x8 bolts (S3) as illustrated.

  • Torque: 170Nm
50
NOTE
  • Complete step only if installing the electrically deployable towbar.

Secure the towbar electrical harness (G) to the armature with the fixing as illustrated.

51
NOTE
  • Complete step only if installing the electrically deployable towbar.

Connect the connector 10 as illustrated.

52
NOTE
  • This step requires the aid of another technician.

Position the towbar (B) close to the vehicle. Connect the connectors 8 and 9 as illustrated.

53

Install x4 bolts and remove heatshield.

54

Install x6 bolts and remove heatshield.

55
NOTE
  • For diesel vehicles 'ONLY' equipped with 'Diesel Exhaust Fluid Tank'
  • Perform pull/push test to make sure robust connection has been made and that there are no leaks.
  • Make sure all diesel exhaust fluid tank harness connectors are correctly installed and audible click heard on installation. Perform pull/push test to make sure robust connection has been made. make sure all harness clips are reinstalled in their original locations on the diesel fluid tank and the vehicle body.
  • Make sure the diesel exhaust fluid injector pipe clips to the body are correctly reinstalled and secure. Make sure that the pipe is not damaged and does not have any leaks from connections.
  • Fill the diesel exhaust fluid tank with any fluid that was removed during removal.

Install the diesel exhaust fluid tank in the reversal order of 38 to 34.

  • For additional information, please refer to the official Workshop Manual. Diesel Exhaust Fluid Tank (303-08 Engine Emission Control - INGENIUM I4 2.0L Diesel)
56
NOTE
  • This step contains some variation in the illustration depending on the vehicle specification, but the essential information is always correct.

Install rear exhaust.

57
NOTE
  • Make sure the tow eye cover is painted to the correct color before installing. (see Bill of Materials).

Install the tow eye cover (A) to the bumper with the x3 retained trim screws from removal step 12.

58
NOTE
  • This step requires the aid of another technician.

Install the rear bumper.

  • For additional information, please refer to the official Workshop Manual. Rear Bumper (501-19 Bumpers)
59

Lower vehicle on ramp.

60
WARNING
  • Make sure to wear suitable personal protective equipment.
NOTE
  • This step applies 'ONLY' to aid the installation of the electrically deployable towbar switch (H) and panel (J). If there is already a cut out for the switch proceed to next step.

Remove the loadspace trim panel and cut a hole in the loadspace trim for the electrically deployable towbar switch (H).

  1. Identify the correct cut guide lines on the reverse of the loadspace trim panel.
  2. Use suitable tooling to cut the identified sections from the loadspace trim panel. Discard the removed sections.
61

Install the loadspace stowage compartment.

62
NOTE
  • This step applies 'ONLY' to the installation of the electrically deployable towbar.

Offer up the loadspace left trim panel back to the original position if it was completely removed in step 7 and connect all connecters and fixings. Then install the switch panel (J) to the electrically deployable towbar switch (H), then Install the switch panel (J) to the loadspace left trim panel.

63
NOTE
  • This step is 'ONLY' required if you did step 6.

Install tool tray and then install remaining side loadspace trims.

  1. Install loadspace lower side trim by installing x2 D-loops and x2 clips. Torque:24Nm
  2. Install x2 fixings to the tailgate latch guide then install tailgate latch cover. Torque:24Nm
  3. Install x2 fixings to install the tailgate sticker. Torque:24Nm
  4. Install the fixing back to behind the coat hanger. Torque:4.1Nm
64

Clip loadspace treadplate back into position and install x2 fixings.

  • Torque: 4.1Nm
65

Install loadspace cover.

66

Connect the 12V battery.

  • For additional information, please refer to the official Workshop Manual. Startup Battery Disconnect and Connect (414-00 Battery and Charging System - General Information)
67

 

  1. Using the Jaguar Land Rover approved diagnostic equipment, update the towbar control module to the latest software.
  2. Using the Jaguar Land Rover approved diagnostics equipment, configure the deployable towbar hardware to enable towing on the vehicle.
  3. To enable the new changes on the vehicle: Switch off the vehicle ignition and close all apertures. Lock the vehicle for 5 minutes.
  4. After 5 minutes unlock the vehicle and perform a hard battery reset. Start the engine and make sure the "TOWBAR" icon is shown on the Touchscreen.
68
NOTE
  • This step applies 'ONLY' to electrically deployable towbar.

Inspect the operation of the electrically deployable towbar using the electrically deployable towbar switch in the vehicle loadspace and front console.

69
NOTE
  • This step applies 'ONLY' to Detachable Towbar - (VPLET0272).

Before installing the detachable towing swan neck (LR130315 or LR130317) please remove the x2 protective covers (arrowed). For the removal of the protective cap on the hitch follow these steps.

  1. Insert the key and turn clockwise to unlock the handwheel.
  2. Pull the handwheel away from the tow ball. Simultaneously turn the handwheel approximately half a turn counter-clockwise. The red lug on the handwheel should enter the green indicator scale.
  3. Then remove the protective cap and store in secure location.
70
WARNING
  • Extreme care must be taken when maneuvering the tow ball / towbar hitch. Use two hands to safely maneuver into place and make sure that no body part is below the tow ball / towbar hitch during installation or removal. Failure to safely install the tow ball could result in serious injury or death.

For installation of tow ball / towbar hitch.

  • For installation of detachable towing swan neck please see your vehicles Owner's Handbook.
  • For installation of the NAS towbar hitch to the NAS Towbar, refer to the Towbar Hitch - North American Market specific instruction (VPLEY0116 / VPLEY0117).
  • For installation of the AUS towbar hitch to the AUS Towbar, refer to the Towbar Hitch - Australian Market specific instruction (VPLEY0115 / VPLEY0118).
  • For installation of Multiheight tow ball please see steps 71 to 75.
71
CAUTION
  • When installing the towball (L), always use fixings (M) and (K).
NOTE
  • Fixing plate (H) is only required if you are installing to the lowest position.

Install the towball. Please see steps 72-74 on correct position for upper, middle or lower positions.

72
NOTE
  • Do not use the fixing plate (H) for this position.

For using the towball in the top position. Position as shown (See step 71 (B) for installation).

  • Torque: 260Nm
73
NOTE
  • Do not use the fixing plate (H) for this position.

For using the towball in the middle position. Position as shown (See step 71 (B) for installation).

  • Torque: 260Nm
74
CAUTION
  • The torque applied to the fixings that secure the drop plate (H) to the towbar must be applied to the nuts (K) and not to the internal hex on the countersunk screws (J).

For using the towball in the lowest position. Position as shown (See step 71 (A) for installation).

  • Torque: 260Nm
75
CAUTION
  • Make sure the exhaust system is supported at all times.
NOTE
  • Complete step if the multiheight drop plate towbar has been installed to vehicles with an exhaust heatshield that is located close to the towbar.
  • Illustrations show attachment to sided rear silencer heatshield. Process is same for full transverse rear silencer heatshield where x2 fixings (P), (R) and (S) will need to be installed.
  • Illustration is from underside of the vehicle.

If the vehicle has an exhaust heatshield that is located close to the multiheight drop plate towbar then attach the arrowed towbar brackets to the heatshield to stop rattle noise.

  1. Use the holes in the brackets as a guide to mark 1 or 2 points, as required, on the heatshield.
  2. Drill 1 or 2 holes in the heatshield as required. Use a 7 mm drill bit.
  3. Install 1 or 2 M6 bolts (P), nuts (R) and washers (S) as required.
  4. Torque: 10Nm
76
WARNING
  • Make sure the relevant safety warnings and cautions have been read and understood before towing a trailer.

Inspect the operation of the trailer lamps and the vehicle lamps. Both trailer and vehicle lamps must be synchronised.

77

After the towball or towbar hitch has been removed it should be stored in a safe location.

  • The detachable tow ball should be removed if it is not required for immediate use. It can be stored on the loadspace tool tray in certain variants of the vehicle. If this is not the case then the detachable tow ball must be strapped to a secure point in the vehicle.
  • The NAS or AUS towbar hitch is supplied in a hard plastic case that can be stored in the loadspace.
  • Install the protective covers back to the towbars after the towball or towbar hitch has been removed.
78

After the towball or towbar hitch has been removed it should be stored in the loadspace.

  1. The towball can be stored in the loadspace stowage compartment.
  2. The NAS or AUS towbar hitch is supplied in a hard plastic case that can be stored in the loadspace.
79

Fold up the second row seats.

© Land Rover 2016