LAND ROVER ACCESSORY FITTING INSTRUCTIONS

VEHICLE :
PART NO :
KEYWORD :

LAND ROVER

FITTING INSTRUCTION

WARNING
  • Accessories which are not correctly installed can be dangerous. Read the instructions carefully prior to ordering and installation to make sure this accessory is applicable to your variant of vehicle. Comply with instructions at all times. If in doubt, contact your nearest approved retailer.

Warnings / Cautions / Notes

CAUTION
  • Make sure to wear suitable personal protective equipment.
  • When discarding parts please do so in an environmentally responsible manner making sure all local laws are adhered to.

Deployable Side Steps (Bill of Materials)

NOTE
  • Inspect contents of kit.
Bill Of Materials Service Part Number Quantity
(A) Front Jacking Points VPLKP0493 - SWB / VPLKP0492 - LWB / VPLKP0533 -SWB / VPLKP0534 - LWB x2
(A1) Jacking Point Bolts VPLKP0493 - SWB / VPLKP0492 - LWB x12
(B) Rear Jacking Points VPLKP0493 - SWB / VPLKP0492 - LWB / VPLKP0533 -SWB / VPLKP0534 - LWB x2
(C) Rear Jacking point harness bracket VPLKP0493 - SWB / VPLKP0492 - LWB x2
(D) Front Deployable Side Step Idler link VPLKP0499 - RH / VPLKP0500 - LH x2
(D1) Bolt - M10 x 60 VPLKP0499 - RH / VPLKP0500 - LH x10
(D2) Bolt - M12 x 60 VPLKP0499 - RH / VPLKP0500 - LH x2
(E) Rear Deployable Side Step Motor link VPLKP0499 - RH / VPLKP0500 - LH x2
(F) Deployable Side Step Running Boards VPLKP0498 or VPLXP0513 - SWB / VPLKP0497 - LWB x2
(F1) M6 x 20 Socket Head fixings VPLKP0498 or VPLXP0513 - SWB / VPLKP0497 - LWB x8

Additional parts required (Bill of Materials)

NOTE
  • These additional clips are included in jacking point kits VPLKP0533 and VPLKP0534 and are not required to be ordered separately when ordering these kits.
Bill Of Materials Service Part Number Quantity
(Y) Trim Clips LR032984 x4
(Z) Trim Lantern Clips LR112137 x28
(Z) Trim Lantern Clips - LWB LR112137 x30
Fir Tree Clips RZM500070 x6

Plug-in Hybrid Electric Vehicle (PHEV) vehicles only.

Bill Of Materials Service Part Number Quantity
PHEV Side Undersheild LH VPLKB0446 x1
PHEV Side Undersheild RH VPLKB0447 x1

Fixed Side Steps (Bill of Materials)

NOTE
  • Inspect contents of kit.
Bill Of Materials Service Part Number Quantity
(A) Front Jacking Points VPLKP0493 / VPLKP0533 x2
(A1) Jacking Point Bolts VPLKP0493 x12
(B) Rear Jacking Points VPLKP0493 / VPLKP0533 x2
(C) Rear Jacking point harness bracket VPLKP0493 x2
(D) Front Fixed Side Step Bracket VPLKP0495 - RH / VPLKP0496 - LH x2
(D1) Bolt - M10 x 60 VPLKP0495 - RH / VPLKP0496 - LH x10
(D2) Bolt - M12 x 60 VPLKP0495 - RH / VPLKP0496 - LH x2
(E) Rear Fixed Side Step Bracket VPLKP0495 - RH / VPLKP0496 - LH x2
(E1) Clip VPLKP0495 - RH / VPLKP0496 - LH x2
(F) Fixed Side Step Running Boards VPLKP0494 - Bright / VPLKP0498 or VPLXP0513 - Black x2
(F1) M6 x 20 Socket Head fixings VPLKP0494 - Bright / VPLKP0498 or VPLXP0513 - Black x8
(G) Fixed Side Step Closure Strip VPLKP0491 x2
(G1) Closure Strip Clip VPLKP0491 x12
(G2) M5 x 12 screw VPLKP0491 x4

Additional parts required (Bill of Materials)

NOTE
  • These additional clips are included in jacking point kit VPLKP0533 and are not required to be ordered separately when ordering these kits.
Bill Of Materials Service Part Number Quantity
(Y) Trim Clips LR032984 x4
(Z) Trim Lantern Clips LR112137 x28
Fir Tree Clips RZM500070 x8

Tooling

Tooling
10mm Socket
13mm Socket
15mm Socket
Torque Wrench (10-80Nm)
Torx T25
5mm Allen key Socket
Trim Removal Tool
Oscillator cutting tool
NOTE
  • If you are installing mudflaps with the side steps then they should be installed after the side steps.
  • If you have mudflaps installed then the front wheels need to be removed during the procedure for access.
REMOVAL INSTRUCTIONS
1
NOTE
  • For 'Deployable Side Steps' only.

Make sure that the Running Board Control Module (RBM) and bracket are installed to the vehicle. Vehicle to be programed with OTX to add DSS to the vehicle.

  • See DSS electrics instructions (VPLRP0486). For additional information, please refer to the official Workshop Manual. Deployable Side Steps (Electrical Only) (102-03 Exterior)
2
CAUTION
  • If using a 2 post lift make sure to use the front and rear subframe jacking points. Do not use the sill jacking points.
NOTE
  • If using a 2 post lift make sure the ramp legs are positioned so they do not obstruct the fixed side step or side tube installation location.

Open all four doors and raise and support the vehicle on a 4 post lift.

  • For additional information, please refer to the official Workshop Manual. Jacking and Lifting (100-02 Jacking and Lifting)
3

Remove the rear air deflectors on both sides of the vehicle. See table.

Type of Side Step Discard air deflector
Fixed Side steps SWB No
Deployable Side Steps SWB Yes
Deployable Side Steps SWB PHEV Yes
Deployable Side Steps LWB No
Deployable Side Steps LWB PHEV No
4

Remove the transmission undershield.

  • For additional information, please refer to the official Workshop Manual. Transmission Undershield - INGENIUM I6 3.0L Diesel/INGENIUM I6 3.0L Petrol/V8 T/C 4.4L Petrol (501-02 Front End Body Panels)
5

Remove the Jacking point covers. If mudflaps are installed refer to the next step before removing the Jacking point covers.

6
NOTE
  • Front wheel is removed for access to bolt (C1) behind wheel arch liner.

Partially remove the front mudflap. Remaining wheel arch liner fixings should be removed for access to (C1) fixing. Refer to instructions For additional information, please refer to the official Workshop Manual. Front Mudflaps (102-03 Exterior)

  1. Remove mudflap fixings (C).
  2. Partially move the mudflap and remove wheel arch liner fixing.
7

If present remove and discard outboard bolts.

8

Remove the rear left and right undershields.

  1. For additional information, please refer to the official Workshop Manual. Left Undershield - INGENIUM I6 3.0L Diesel/INGENIUM I6 3.0L Petrol/V8 T/C 4.4L Petrol, Standard Wheelbase (501-02 Front End Body Panels)
  2. For additional information, please refer to the official Workshop Manual. Right Undershield - INGENIUM I6 3.0L Diesel/INGENIUM I6 3.0L Petrol/V8 T/C 4.4L Petrol, Standard Wheelbase (501-02 Front End Body Panels)
9
NOTE
  • Separate undersheilds VPLKB0446 and VPLKB0447 need to be ordered to replace the original items after installing the side steps.
  • x6 new fir-tree clips should be ordered. Part number RZM500070.
  • This step applies to Deployable Side Steps only.
  • This step applies to PHEV only.

Remove and discard left and right side undershields. For fixed side steps see next step.

10
NOTE
  • x8 new fir-tree clips should be ordered. Part number RZM500070.
  • This step applies to PHEV only.
  • This step applies to Fixed Side Steps only.

Retain the side undersheilds for fixed side step instalation.

11
NOTE
  • This step applies to PHEV only.

Remove the rear undershields.

12
CAUTION
  • Remove any broken clips still in the trim housing.
NOTE
  • Replace any broken Lantern clips (LR112137) and trim clips (LR032984).

Remove the rear rocker panel moulding. For additional information, please refer to the official Workshop Manual. Rear Rocker Panel Moulding - Standard Wheelbase (501-08 Exterior Trim and Ornamentation)

13
NOTE
  • Replace any broken Lantern clips (LR112137).

Remove the front rocker moulding. For additional information, please refer to the official Workshop Manual. Front Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation)

14
NOTE
  • The cut guide lines are the same for the left side and the right side.

Identify the cut guide lines on the front transmission undershield.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
15
NOTE
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated sections from the front undershield. Discard the removed sections.

16
NOTE
  • This step applies to PHEV only.
  • This step applies to Deployable Side Steps only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated sections from the Jacking point cover. Discard the removed sections.

17
NOTE
  • This step applies to PHEV only.
  • The cut guide lines are the same for the left side and the right side.

Identify the cut guide lines on the Jacking point cover.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
18
NOTE
  • This step applies to PHEV only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated sections from the Jacking point cover. Discard the removed sections.

19
NOTE
  • This step applies to Non- PHEV only.
  • The cut guide lines are the same for the left side and the right side.

Identify the cut guide lines on the Jacking point cover.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
20
NOTE
  • This step applies to Non- PHEV only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated sections from the Jacking point cover. Discard the removed sections.

21
NOTE
  • The cut guide lines are the same for the left side and the right side.

Identify the cut guide lines on the rear undershields.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
22
NOTE
  • This step applies to 'Fixed Side Steps' only.
  • The cut guide lines are the same for the left side and the right side.

Using the guide line on the undersheild as a datum measure and mark the cut lines as shown.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
23
NOTE
  • This step applies to 'Fixed Side Steps' only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated section from the rear undershields. Discard the removed sections.

24
NOTE
  • This step applies to 'Deployable Side Steps' SWB only.
  • The cut guide lines are the same for the left side and the right side.

Using the guide line on the undersheild as a datum measure and mark the cut lines as shown.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
25
NOTE
  • This step applies to 'Deployable Side Steps' SWB only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated section from the rear undershields. Discard the removed sections.

26
NOTE
  • This step applies to 'Deployable Side Steps' LWB only.
  • The cut guide lines are the same for the left side and the right side.

Using the guide line on the undersheild as a datum measure and mark the cut lines as shown.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
27
NOTE
  • This step applies to 'Deployable Side Steps' LWB only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated section from the rear undershields. Discard the removed sections.

28
NOTE
  • This step applies to PHEV only.
  • This step applies to Fixed Side Steps only.
  • Left side shown. Cutting process is the same for right side.

Identify the cut guide lines on the side undersheilds.

  1. Measure and mark the cut lines as shown.
  2. Using a suitable tool cut the illustrated section from the side undersheild and discard the removed sections.
29
NOTE
  • This step applies to PHEV 'Fixed Side Steps' only.
  • Left side shown. Cutting process is same for right side.

For fixed side steps measure and cut the section shown. Discard the removed sections.

30
NOTE
  • This step applies to short wheelbase (SWB) PHEV 'Deployable Side Steps' only.
  • The cut guide lines are the same for the left side and the right side.

Identify the cut guide lines on the rear undershields.

  • Paint over the cut guide lines to make the cut guide lines clearer.
31
NOTE
  • This step applies to SWB PHEV 'Deployable Side Steps' only.
  • The cut guide lines are the same for the left side and the right side.

Using the guide line on the undersheild as a datum measure and mark the cut lines as shown.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
32
NOTE
  • This step applies to SWB PHEV only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated section from the rear . Discard the removed sections.

33
NOTE
  • This step applies to long wheelbase (LWB) PHEV 'Deployable Side Steps' only.
  • The cut guide lines are the same for the left side and the right side.

Identify the cut guide lines on the rear undershields.

  • Paint over the cut guide lines to make the cut guide lines clearer.
34
NOTE
  • This step applies to LWB PHEV 'Deployable Side Steps' only.
  • The cut guide lines are the same for the left side and the right side.

Using the guide line on the undersheild as a datum measure and mark the cut lines as shown.

  • Paint over the cut guide lines to make the cut guide lines clearer if required.
35
NOTE
  • This step applies to LWB PHEV only.
  • Left side shown. Cutting process is same for right side.

Using a suitable tool cut the illustrated section from the rear . Discard the removed sections.

36
NOTE
  • This step applies to 'Deployable Side Steps' only.

Disconnect the 'Deployable Side Steps' main harness. Remove and discard the blanking plug from the body.

37
NOTE
  • This step applies to 'Fixed Side Steps' only.

Remove the harness connector and blanking plug from the body.

38
NOTE
  • This step applies to 'Fixed Side Steps' only.

Remove the clip on the blanking plug and replace with clip (E1) from the Fixed side step kit.

Fitting Instruction
NOTE
  • This procedure contains illustrations for left side components, right side components are similar.
1

Identify which Jacking Point is required for each side of the vehicle.

Bill Of Materials Part Number Quantity
Front Jacking Point M8EM-101E60-AB x2
Rear LH Jacking Point SWB M8EM-101E62-BD x1
Rear RH Jacking Point SWB M8EM-101E62-AD x1
Rear LH Jacking Point LWB M8EM-101E62-DD x1
Rear RH Jacking Point LWB M8EM-101E62-CD x1
Rear LH Connector Bracket M8EM-112B19-BA x1
Rear RH Connector Bracket M8EM-112B18-FA x1
2
CAUTION
  • The jacking point cutouts should align with the Self Piercing Rivet (SPR) on the body.

Inspect the installation of each jacking point against the vehicle body before installing.

3
CAUTION
  • Install the vertical bolt first.

Install the front jacking point (A) to the vehicle.

  1. Install, but do not fully tighten the x3 fixings (A1).
4
NOTE
  • Tighten the vertical bolt first.

Fully tighten x3 fixings (A1).

  • Torque: 24Nm
5
CAUTION
  • For PHEV Vehicles, discard the current rear jacking points and install with the correct jacking points from the accessory kit.
  • Install the vertical bolt first.

Install the rear bracket (C) and jacking point (B) to the vehicle.

  1. Install, but do not fully tighten the x3 fixings (A1).
6
NOTE
  • Tighten the vertical bolt first.

Fully tighten x3 fixings (A1).

  • Torque: 24Nm
7
CAUTION
  • Make sure any broken clips are replaced.
NOTE
  • Remove any broken clips from the body if required.

Install the front rocker moulding. For additional information, please refer to the official Workshop Manual. Front Rocker Panel Moulding (501-08 Exterior Trim and Ornamentation)

8
CAUTION
  • Make sure any broken clips are replaced.
NOTE
  • Remove any broken clips from the body and trim if required.

Install the rear rocker panel moulding. For additional information, please refer to the official Workshop Manual. Rear Rocker Panel Moulding - Standard Wheelbase (501-08 Exterior Trim and Ornamentation)

9

Install the side step brackets.

  1. For 'Deployable Side Steps' see steps 10 to 20. Then proceed to step 25.
  2. For 'Fixed Side Steps' see steps 21 to 24.
10
NOTE
  • PHEV version similar. If mudflaps are installed reverse actions on removal step 6.
  • Not all fixings will be used prior to installation of the transmission undersheild.

Install the modified Jacking point covers.

11

Before installation scan QR code on both left and right motor links (E).

  • When scanned, If the date code on the motor link is before date code “220225” (for example 25/02/22) then the torque of the fixing in step 42 will need to be checked. (This will be completed when you get to step 42).
12
CAUTION
  • Make sure the brackets are installed at the correct location on the vehicle. Observe the location identifier (L/F) or (R/F) on the brackets.

Install the front Deployable Side Step brackets (D) to the vehicle.

  1. Install, but do not fully tighten x3 fixings.
13
CAUTION
  • Make sure the brackets are installed at the correct location on the vehicle. Observe the location identifier (L/R) or (R/R) on the brackets.

Install the rear deployable side step brackets (E) to the vehicle.

  1. Install, but do not fully tighten the x2 fixings.
14
NOTE
  • Make sure there is an audible click upon connector engagement.
  • Pull the connectors to make sure there is a secure connection.

Connect the vehicle Deployable Side Step connector to the rear bracket receptacle.

15

Lower the vehicle.

16
CAUTION
  • Make sure 'Roof Access' mode is selected.

Deploy the deployable side steps using the vehicles PIVI screen.

17

Raise the Vehicle.

18

Install the rear deployable side step bracket inboard fixing.

  1. Install, but do not fully tighten the bolt.
19

Install the deployable side step motor harness clip to the rear jacking point bracket.

20
NOTE
  • This step applies to 'Fixed Side Steps' only.

Install the DSS harness to the rear jacking point bracket.

21

Identify which Side step bracket is required for each side of the vehicle.

Bill Of Materials Part Marking Quantity
Front Fixed Side Step Bracket LH B2552 x1
Front Fixed Side Step Bracket RH B2554 x1
Rear Fixed Side Step Bracket LH B2747 x1
Rear Fixed Side Step Bracket RH B2748 x1
22
CAUTION
  • Make sure the brackets are installed at the correct location on the vehicle. Observe the location identifier (L/F) or (R/F) on the brackets.

Install the front fixed side step brackets (D) to the vehicle.

  1. Install, but do not fully tighten x3 fixings.
23

Install the rear Fixed Side Step brackets (E) to the vehicle.

  1. Install, but do not fully tighten x3 fixings.
24
NOTE
  • Gap should be no more than 1.75~mm for the top gap.

Before installing the side step boards (F) inspect gap between the metal finisher and rubber step part.

25
NOTE
  • Make sure the closure strip is in the correct orientation.

Offer up the closure strip (G) to the step. Make sure the sliding T nut (arrowed) is positioned in the closure strip cutout spaces.

26
NOTE
  • Make sure the rubber closure strip is not distorted when tightening the screws.

Secure the closure strips with x2 fixings (G2).

27
NOTE
  • Left side board shown.
  • Note the orientation of the closure strips on the boards to match the illustration.

Install the closure strip clips (G1) to the fixed side step boards (F) making sure the clips are fully seated in the channel and using the clip spacing measurements as a guide.

28
NOTE
  • Fixings hand tight at this stage.
  • When in place, slide the boards on the T-nuts to the furthest most rearward position.

Install the side step boards (F) onto the brackets with x4 fixings (F1).

29
NOTE
  • Image shows front LH fixed side step. Gap the same for deployable side steps.

Make sure recommended board to bracket gap is achieved at the front of the board.

30
CAUTION
  • If the step and bracket are not flush then the holes will not correctly line up and there will be a risk of cross-threading the bolts.

Make sure the contact faces of the bracket and step are flush with each other.

31

Fully tighten x4 side step board fixings.

  • Torque: 10Nm
32
NOTE
  • This step applies to 'Deployable Side Steps' only.

Lower the vehicle.

33
NOTE
  • This step applies to 'Deployable Side Steps' only.

Connect the Jaguar Land Rover approved battery support unit.

34
CAUTION
  • This is a critical step to make sure the DSS brackets are aligned to the body. A Diagnostic Trouble Codes (DTC) “Obstruction Error” may show if actions are not followed.
  • Make sure 'Roof Access' mode is selected.
NOTE
  • This step applies to 'Deployable Side Steps' only.

Stow and then deploy the deployable side steps using the vehicles PIVI screen 3 times.

35
NOTE
  • This step applies to 'Deployable Side Steps' only.

Raise the vehicle.

36
CAUTION
  • Tightening of fixing sequence must be followed. A DTC “Obstruction Error” may show if sequence is not followed.
NOTE
  • Deployable and fixed side steps shown in graphic.

Fully tighten the side step bracket fixings in the sequence shown.

  • 1-5: M10 Torque: 60Nm
  • 6: M12 Torque: 70Nm
37
NOTE
  • Separate undersheilds VPLXB0446 and VPLKB0447 to be installed for deployable side steps.
  • This step applies to PHEV only.

Install the PHEV side undersheilds.

38

Install the rear left and right undershields.

  1. For additional information, please refer to the official Workshop Manual. Left Undershield - INGENIUM I6 3.0L Diesel/INGENIUM I6 3.0L Petrol/V8 T/C 4.4L Petrol, Standard Wheelbase (501-02 Front End Body Panels)
  2. For additional information, please refer to the official Workshop Manual. Right Undershield - INGENIUM I6 3.0L Diesel/INGENIUM I6 3.0L Petrol/V8 T/C 4.4L Petrol, Standard Wheelbase (501-02 Front End Body Panels)
39

Install the transmission undershield.

  • For additional information, please refer to the official Workshop Manual. Transmission Undershield - INGENIUM I6 3.0L Diesel/INGENIUM I6 3.0L Petrol/V8 T/C 4.4L Petrol (501-02 Front End Body Panels)
40
NOTE
  • This step applies to PHEV only.
  • This step applies to 'Fixed Side Steps' only.

Clip the jacking point cover flap to the fixing point as pictured.

41

Lower the vehicle and close all doors.

42
NOTE
  • This step applies to 'Deployable Side Steps' only.
  • This step is 'ONLY' applicable if the date on the QR scan in installation step 11 is before date code “220225” (for example 25/02/22).

Partially deploy the side steps (midway), then inspect and tighten fixing on both rear left and right deployable side step brackets.

  1. Remove the access panel to the rear junction box.
  2. Locate R1F27 30 Amp fuse.
  3. With the assistance of a second person retract the side steps by selecting the “Roof access mode”, at this point the fuse needs to be removed.
  4. When timed correctly this will stop and hold the deployable side steps in the (midway) position for tightening the fixing.
  5. When torqued to 24Nm, install the fuse, clear all DTC’s and inspect that the deployable side steps are functioning correctly.
43
NOTE
  • This step applies to 'Deployable Side Steps' only.
  • Using the PIVI screen deactivate roof access mode.

Make sure the deployable side steps are operating correctly and are activated for the customer handover.

© Land Rover 2016