Remove parts in this order.

1. Remove parcel shelf.
2. Remove loadspace D loops.
3. Remove loadspace floor.

Remove parts in this order.

1. Remove spare wheel (If one is present).
2. Remove tool foam tray.

Remove loadspace scuff plate trim panel.

• For additional information, please refer to the official Workshop Manual. Loadspace Scuff Plate Trim Panel (501-05)

Remove C-pillar and D-pillar upper trims.

• For additional information, please refer to the official Workshop Manual. C-Pillar and D-Pillar Upper Trim Panel (501-05)

Partially remove loadspace side trim panel by removing x4 clips for access.

Disconnect 12V start up battery and remove battery bracket.

1. Disconnect negative battery terminal connector from the 12V start up battery. For additional information, please refer to the official Workshop Manual. Startup Battery Disconnect and Connect (414-00)
2. Remove battery bracket x3 fixings.
3. Remove rubber foam.

Remove the blanking grommet which is positioned in the spare wheel well in front of the 12V battery.

Open vehicle doors and remove rocker panel moulding.

• For additional information, please refer to the official Workshop Manual. Rocker Panel Moulding (501-08)

Remove the centre undershield.

Remove both side undershields.

Remove fixings and support fuel cooler to allow access.

• For additional information, please refer to the official Workshop Manual. Diesel Fuel System Health and Safety Precautions (100-00)
• For additional information, please refer to the official Workshop Manual. Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00)
• For additional information, please refer to the official Workshop Manual. Fuel Cooler (310-01E)

Following the guide markings, cut the side undershield as shown.

Following the guide markings, cut the side undershield as shown.

Modify the left cover (G) as shown.

Modify the left cover (H) as shown.

Installing shields (G) and (H).

1. Remove and discard the existing u-nut clip on the side undershield and install fixing (I) to attach each shield to the side undershield.
2. Make sure that the cover is evenly aligned against the side undershield for the next step.

Using a 6 mm drill, drill a total of x3 holes into the side undershield where illustrated.

Using rivets (J) and washers (K), secure the shield to the side undershield.

Remove screw (I). This will be installed again later in the procedure.

Before installing the deployable side step brackets make sure the front battery cable clips are pushed up as far as possible on the location studs. This will aid the installation of the deployable side step harness when it will be installed.

Thread forming for front brackets.

1. Install x2 bolts (B) into front brackets (C) and (E), make sure they are aligned and create thread.
2. Then remove x2 bolts (B).

Thread forming for rear brackets.

1. Install x2 bolts (B) into rear brackets (D) and (F), make sure they are aligned and create thread.
2. Then remove x2 bolts (B).

Thread forming front fixing points.

1. Install x2 bolts (B) into the illustrated positions, make sure they are aligned and create thread.
2. Then remove x2 bolts (B).

Make note of bracket positions to aid installation.

Install front brackets (C) and (E) to the vehicle using the reinforcing plate (W) and x2 bolts (B).

Install x2 bolts (B) to front brackets (C) and (E) from the inside.

Fully tighten all bolts (B) on the front brackets (C) and (E).

• Torque: 30Nm

Install x2 bolts (B) to rear brackets (D) and (F).

Install rear brackets (D) and (F) to the vehicle using the reinforcing plate (W) and bolts (B).

Fully tighten all bolts (B) on the rear brackets (D) and (F).

• Torque: 30Nm

Install supplied protection cover (L) on the battery cable in the illustrated position.

Install supplied protection cover (Q) to the fuel line in the illustrated position.

Install deployable side step harnesses.

1. Harness (M):= Make sure the longer section of the wiring harness (M) is installed on the right side of the vehicle as illustrated. The harness from connectors (MB) and (MC) to (MA) are routed underneath the vehicle. The harness from (MA) to (MD) is to be routed inside the vehicle in the loadspace.
2. Harness (S):= Wiring harness (S) is be routed inside the vehicle in the loadspace.

Feed the wiring harness (M) through into the spare wheel well and secure the grommet (MA). Secure the harness to vehicle body where arrowed.

1. For vehicles with air suspension secure to the air pipe using the clip (C2) as shown in bottom inset item 1.
2. For vehicles with coil suspension secure to body stud as shown in bottom inset item 2.

Route and secure the wiring harness (M) as illustrated. Secure the harness to vehicle body where arrowed.

1. Use cable ties (C1) where shown to secure harness.

Route and secure the wiring harness (M) as illustrated. Secure the harness to vehicle body where arrowed and connect connectors (MB and MC).

1. Use cable tie (C1) where shown to secure harness.

Reattach fuel cooler with fixings and inspect for leaks. Clip deployable side step harness (M) located where the solid black arrow is.

• For additional information, please refer to the official Workshop Manual. Diesel Fuel System Health and Safety Precautions (100-00)
• For additional information, please refer to the official Workshop Manual. Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00)
• For additional information, please refer to the official Workshop Manual. Fuel Cooler (310-01E)

Continue to feed the deployable side step wiring harness (M) into the spare wheel well and secure where arrowed.

1. Use cable tie (C1) where shown to secure harness.
2. Use clip (C3) on Mild Hybrid Electric Vehicle (MHEV) vehicles only to secure harness.

Pull back left side trim panel to reveal area shown. If your vehicle already has a Trailer Module (TRM) or a Tow Bar Control Module (TBM) installed as shown then proceed to steps 30 to 33.

Place the Running Board Control Module (RBM) carrier (T) onto the existing towbar module carrier.

Place RBM (N) to module holder (T).

Attach towbar harness to RBM.

1. Remove towbar connector from location shown.
2. Connect towbar connector to the RBM.

Secure harness (M) with x3 tie straps (C1) and connect connector (MD) to the RBM.

Pull back left side trim panel to reveal area shown. Install module holder (R).

Install RBM (N) to module holder.

Connect connector (MD) to the RBM.

Connect the deployable side step link harness (S).

1. Connect the deployable side step link harness (S) to RBM with connector (SA)
2. Run the link harness (S) along the same path as harness (M) and connect connector (SB). If a connector is already in this position, then remove and connect (SB) connector.
3. Connect link harness earth connection (SC) to vehicle body. Torque: 10.5Nm +/-1.6Nm
4. Use x3 cable ties (C1) where shown to secure both harness (S) and (M) to the main body harness.

Route and secure the link lead (S) as illustrated using x4 cable ties (C1). Then feed link harness (S) under main harness cover clips where arrowed.

Pull back right side trim panel and install towing harness (C).

1. Remove body harness stud clips x2 from right side of loadspace .
2. Route and secure towing harness (S) as illustrated.
3. Install body harness back to the x2 studs.

Cut cable tie and release junction box from bottom clips.

Install the link lead harness (S) to the back of the rear junction box with connector pin (SD).

1. Remove connector C4BR02R from the rear junction box at position 'C15'.
2. Remove the PVC protection tube from the end of connector pin (SD) on harness (S).
3. Insert blue/red wire into cavity 4 in connector.
4. Connect connector back into the rear junction box in position 'C15'.

Reconnect rear junction box by the lower clips (a clicking sound will alert you it is securely in place), and then cable tie (C1).

Connect 30A fuse.

1. Fuse (C6) = F69.

Connect 12V start up battery and install battery bracket.

1. Install rubber foam.
2. Install battery bracket x3 fixings.
3. Connect negative battery terminal connector from the 12V start up battery. For additional information, please refer to the official Workshop Manual. Startup Battery Disconnect and Connect (414-00)

Install fixing clips to secure left loadspace side trim panel .

Install C-pillar and D-pillar upper trims.

• For additional information, please refer to the official Workshop Manual. C-Pillar and D-Pillar Upper Trim Panel (501-05)

Install loadspace scuff plate trim panel.

• For additional information, please refer to the official Workshop Manual. Loadspace Scuff Plate Trim Panel (501-05)

Install parts in this order.

1. Install spare wheel (If one is present).
2. Install tool foam tray.

Install parts in this order.

1. Install loadspace floor.
2. Install loadspace D-loops. Torque: 24Nm
3. Install parcel shelf.

Install both side undershields.

• Torque: 7Nm

Install centre undershield.

• Torque: 5Nm

Open vehicle doors and install rocker panel moulding.

• For additional information, please refer to the official Workshop Manual. Rocker Panel Moulding (501-08)

Identify the location of the fixing hole for the deployable side step shield (G) behind the front wheel arch liner. Drill one hole in the front wheel arch liners using a 5 mm drill.

Install x2 screws (I) to secure the deployable side step shield. Then install front wheels if required.

• Torque: 7Nm

When you install the side steps (A). Make sure you correctly position in relation to the front bracket measurement as illustrated.

Secure the deployable side step (A) to the mounting brackets using x4 fixings (P).

Fully tighten x4 fixings (P).

• Torque: 12 Nm